GR1000-EP Industrial Ozone Generator. V4


Internal Reference: FABGR.0016

GR1000-EP Industrial Ozone Generator. V4

Industrial Ozone Generator, water- cooled, works from LOX or PSA oxygen. Controlled by PLC (with touch screen). It can produce 1kgO3 / h of ozone, at a concentration of 148g / Nm3. 400V, 3P + N, 50Hz, 6,2 kW.

Industrial ozone generator, robust, durable, and highly efficient, of Spanish design and manufacture. This ozone generator needs a supply of oxygen to produce the ozone, either from a tank of liquid oxygen (LOX) or from an oxygen concentrator (PSA). It achieves very high concentrations of ozone from constantly and with a really efficient rate of electricity consumption. It also includes a powerful control unit, composed of PLC and touch screen, data logging and remote access. Made with high quality components.

Highly Recommended
2 years warranty (expandable if you have a maintenance contract
Manufacturing in 30-40 days

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Industrial Ozone Generator

Technical specifications 

What is it used for?

This powerful ozone generation system is mainly used in water disinfection and purification treatments. It is frequently used in wastewater treatment plants (WWTP), drinking water treatment plants (DWTP), agricultural irrigation lines, fish farms, aquariums, lake and water reservoir recovery, swimming pools, etc. It is especially indicated for those industries that already have an oxygen line installed.

Product Details

What´s included

Ozone Generation system 2x Ferrule of 0.5 KgO3/h, with borosilicate dielectric. Cooled using Water or Glycol.
Oxygen concentrator Oxygen must be supplied by the customer, from LOX or PSA. The kit does not include PSA.
Refrigeration The equipment does not include a chiller. You can purchase it optionally. See Accessories.
Control By PLC V700, 7 ". Recipe manager, weekly programmer, alarm and maintenance manager.
Communication Wired ON Remote, Status relays (Started, Generating, Failure), Allows ModBus communication. Optional VPN Router for Remote Access with Full Control.
Sensors Amps in Ozone. Oxygen Pressure and Flow. Refrigeration Flow and Temperature. Ozone Leaks. Door opening.
Technical Valves Motorized oxygen inlet valve, Hand reducer with filter in the inlet, Oxygen flow meter with manual regulation, Motorized ozone outlet valve. Optionally, you can purchase a proportional valve for automatic flow adjustment.
Included in the packaging Spare dielectrics + User manual

Technical features

Ozone Production 1000 gO3/h
Ozone concentration Maximum = 200 g / Nm3.
Optimal = 148 g / Nm3
Air/Oxygen flow 120 lpm dry oxygen at 2 bars at 15-25ºC
Cooling capacity Refrigerated by Chiller: 9 kW or superior.
Refrigerated by heat exchanger: 2 m3/h of water at 15-25ºC
Power supply 400V, 3P+N, 50Hz
Electric Power Ozone Generator = 6,2 kW
Gas connection IN 1/2 "Female + with Connector for Ø10 mm tube / OUT Thread 1/2 "Female + with Connector for 10mm Ext.
Refrigeration connection IN/OUT 3/4" Female Thread
Dimensions 1000 x 1150 x 1800 mm (Width x Depth x Height)
Packed size Consult
Weight 325 kg

Working Conditions

Humidity <85%.
Room temperature 5 - 35ºC.
Source gas The equipment needs an oxygen supply either LOX or PSA.
Gas quality 95-99% oxygen purity, -40ºC dew point drying.
Working pressure 0,7 bar.
Quality of the water that is refrigerated Chloride-free, drinking water quality (in case of open circuit). Osmotized water + glycol (closed circuit).
Others Able to have a venturi at the exit.

Room fittings

The room must be well ventilated, and provide an extraction system in case of leaks. Install poster with safety warnings.

Additional Information

Made by ZonoSistem
Made in Spain
Sold from 2014
Last revision 2021
Certificates CE, BIOCIDAL PT2, PT4, PT5, PT11
Warranty 2 years indefinitely extendable, with maintenance contract
UFI number G000-W09P-Y00M-TV8V

Operation

This ozone generator equipment  includes a touch screen to easily program different treatments throughout the day using a recipe planner. When the equipment receives a running order it opens a motorized inlet valve allowing oxygen to enter. This flow of oxygen is conducted to the generation part, where the corona discharge is applied and the oxygen is transformed into ozone. With the oxygen flow meter you can regulate the desired flow.

Included documentation

  • Safety manual.

  • User manual, installation and commissioning.

  • Maintenance manual.

  • Declaration of Conformity.

  • Certificate of guarantee

  • Compliance with biocidal regulations.

  • Our Quality Test results.

Technology

This GR ozone generator uses high frequency corona discharge technology with borosilicate dielectric.

European Ozone Trade Association

We comply with biocidal regulations and ISO certificates.

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